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The handcrafting process is one with multiple steps, detailed layers, specifically honed skill sets and dynamic precision in execution. The result is deliverance of an end product that is truly distinct and exceptional. Since our establishment in 1999 Corral has been using age old craftsmanship techniques to create handmade boots of incomparable quality and iconic style. In every step of our boot making process, we rely on human hands, machines, and the highest caliber artisan techniques to construct a product that sets the new standard for grace and elegance.
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A die is a metal object used to cut the leather of a boot. Each die is distinct in size and novelty based on boot size, construction, and design. A steel-rule die is critical for refining the elegance of our boots. Before the die is ever placed near the leather the cutting department searches for a matching set of skins. This process can be quite extensive, sometimes taking days for just one pair of boots. This is extremely important because it directly effects how well the pair will couple together. Once they get the leather grain perfectly aligned and matched, the bootmakers then use a machine that applies on average at least 20 pounds of pressure directly on the die and leather in order to create an exact cut with no fraying. Think about a giant cookie cutter using a machine to apply the pressure to cut out the leather.
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Hand painting is a multi-layered process that creates individual and lasting results to every pair of boots. Each Corral boot that involves hand painting begins either on a blank canvas of bleached leather or on top of boot before embellishments and finishing touches. Multiple layers, colors, and types of hand painting are included in this process. This process is accomplished with either a brush or a small paint sprayer, both used by hand, making each boot a one of a kind creation.
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Embroidery is a key element to the design of cowboy boot, it can make or break a boot in terms of style and depth. Our embroidery is either done by machines or hand depending on the boot and its blueprint. One of our simplest boots has over 100 steps and 100,000 stitches in it, proving that every single last detail matters.
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Hand stitching is done by skilled artisans who masterfully guide the needle through the leather by hand. They create one of a kind stitch patterns often using antique machinery in which they lead the boot through specific stitching patterns and designs.
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Welts are the pieces of leather where the sole of the shoe attaches to the upper leather. Boots with welted construction have the soles stitched to the upper so a cobbler can easily replace the sole once worn out. The Goodyear welt has a clean aesthetic, waterproof durability, and little needed maintenance, making it a prolific construction method
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The Pegs are hand hammered by hand into the sole of the boot to secure the steel shank. They the run along the underside of your foot’s arch and under the boot’s heel where you can’t see them. A wooden peg has more longevity because it is more pliable. The wood absorbs water and can expand and contract over time along with the sole of the boot when it gets wet, much like leather. Unlike nails which rust and are less pliable. The pegs complete the structure of the boot by holding the insole and outsole together creating the solidity of the instep’s fit.
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The last and perhaps most important step in the handcrafting process is what we like to call, our finishing touches. During this phase, each Corral boot has the tube shaped to better contour the leg. Shading is then added via hand painting to highlight certain parts of the boot and give them a greater depth of character, refining the color detail. The boots are then polished and sent for inspection. During the inspection each pair of boots is compared to its mate, ensuring the colors match, embellishments are not missing, imperfections are corrected, and craftsmanship is meeting the standard we expect and strive for..
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We pride ourselves on being innovators and pioneers within our craft, creating new ways and techniques that make our boots stand out among the crowd. We aim to make each pair a piece of artwork with the highest quality material and latest technologies. Each handcrafted process has its own breakdown and skillset making each and every single one a unique and crucial piece to the process as a whole. We love what we do and being able to share what makes each pair of corral boots so exceptional and remarkable..
